Phone/whatsapp:+86177-2151-9382
Physical address:
Yangshanfan Road Intersection, Chengdong Village, Hengcun Town, Tonglu County, Hangzhou City, Zhejiang. China
Email address:
Quote@weaveessence.com
Weave Essence · Production Transparency
Lead Time Breakdown:
From Artwork to Bulk Production
We believe you deserve to see exactly where your time goes. This is our full production timeline — every stage, every handoff, no guesswork.
Most factories quote you a number. We show you the map. Each phase below represents a real workflow with defined inputs, outputs, and decision points — so when you ask “how long will this take?”, you have the full picture, not a promise.
“Transparency isn’t a feature. It’s the foundation of every order we take.”
Weave Essence · Production PhilosophyProduction Stages · End-to-End
Artwork Review & Tech Pack Confirmation
3–5 daysBefore a single thread is ordered
We begin every project by conducting a thorough review of your submitted artwork, color references, and construction specifications. This stage prevents costly rework downstream.
- Color matching against Pantone / physical swatches
- Yarn composition & weight confirmation
- Fringe, border, and weave structure mapping
- Written tech pack issued for your approval
Your sign-off on the tech pack is what starts the clock on sampling — not our assumption that everything is correct.
Sampling & Proto Development
10–14 daysPhysical prototypes · typically 1–2 rounds
Our weavers produce 2–3 physical samples per colorway, woven on the production loom — not a sample loom — so what you receive is a true representation of the bulk output.
- First proto shipped via DHL / FedEx with digital measurement report
- Revision turnaround: 5–7 days per round
- Hand-feel, drape, and dimensional accuracy assessed
- Labelling and packaging mock-up included in final sample
Most designs require one revision round. Complex jacquard or multi-colorway orders should budget for two.
Sample Approval & Production Sign-Off
2–5 daysThe formal green light
Once you receive and approve the final sample, you submit a written production approval. This triggers raw material procurement and loom scheduling — a formal, documented handoff.
- Signed approval email or PO confirmation required
- Final unit count, colorway split, and delivery window locked
- Deposit invoice issued (typically 30–50% of order value)
Production does not begin until written approval and deposit are received. This protects both parties.
Bulk Production Weaving
20–30 daysThe longest stage · scales with order volume
Looms are allocated and bulk weaving begins. Our production manager sends weekly photo updates from the floor — you’ll see your scarves mid-weave, not just at the finish line.
- Output: 800–1,200 units per loom per day (standard weight)
- In-line quality checks every 200 units
- Week 1 photo report: first 10% of production confirmed on spec
- Deviation alert protocol: any issue flagged within 24 hours
Orders under 500 units run on a shared loom schedule. Orders 500+ are allocated dedicated loom time — faster and more consistent.
Quality Inspection & Finishing
5–7 days100% inspection · not sampling
Every unit is hand-inspected against the approved sample. Finishing includes fringe trimming, washing (if specified), pressing, tagging, and folding to your packaging brief.
- Defect threshold: <0.5% — any excess is re-woven, not shipped
- Measurement audit: 10% of units measured against spec sheet
- Pre-shipment inspection report with photos issued to you
- Third-party QC (SGS / Bureau Veritas) available on request
You receive the QC report before we book the freight. If anything is out of spec, you decide — not us.
Export & Ocean Freight
18–25 daysPort to port · destination dependent
Goods are palletised, containerised, and shipped. We handle all export documentation — commercial invoice, packing list, certificate of origin, and customs declarations. We partner with two freight forwarders for competitive routing.
- FCL or LCL depending on volume (we advise on cost-efficiency)
- Real-time container tracking link shared at booking
- Typical transit: 18–22 days to US East Coast / UK / Europe
- Balance payment due before or at bill of lading release
Air freight is available for urgent orders or top-up quantities — quoted separately. Transit: 5–7 days.
At a Glance: Where Your Time Goes
Midpoint estimates for a standard order of 300–1,000 units, single colorway.
Ready to map your production timeline?
Share your artwork and quantity — we’ll send you a personalised schedule within 48 hours, no obligation.